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New Material Testing Solution | LABTT iSPSS-1000 Integrated Intelligent Testing System
2026-07-24
In material testing and quality control work, geometric dimensions, hardness, and microstructure are the three core testing requirements. In the traditional mode, the three need to be split into different devices to complete, and the repeated transfer of samples not only prolongs the cycle, but also breaks the inherent correlation between data.
The LABTT iSPSS-1000 integrates three core functions on the same platform, supporting in-situ multi parameter comprehensive analysis of workpieces and providing an efficient and reliable technical path for material evaluation and quality diagnosis.
System Overview
ISPSS-1000 is an integrated system for material testing and failure analysis. It is not simply piecing together three instruments, but rather integrating the optical path, motion control, and data management at the bottom level to ensure geometric dimension images, hardness indentation, and metallographic structure. With one clamping, the entire process of macroscopic to microscopic detection can be completed.
Application scenarios
This system is suitable for the following typical scenarios:
⚫ Surface modified components such as surface heat treatment
⚫ welded assembly
⚫ 3D printed products
⚫ Stress concentration components, such as threaded components
⚫ In situ analysis of the size (local stress concentration), hardness, microstructure, etc. at the crack source during failure analysis
Core performance characteristics
1. Continuous magnification observation, covering macro to micro levels
The optical magnification range is 0.1 × to 1000 ×. The low magnification mode can present the macroscopic geometric features of the overall contour and stress concentration area of the sample, which is used for crack source localization and size measurement; High magnification mode allows for clear observation of grain size, inclusions, and various organizational forms.
2. In situ measurement to ensure spatial correspondence between hardness and tissue
With the help of high-precision CNC stage and coaxial positioning optical path, the hardness indentation position is maintained in a unified physical coordinate with the metallographic field of view. This' in-situ 'measurement capability is crucial for understanding the local mechanical behavior along the crack initiation and propagation path.
3. Wide range of force values, covering multiple hardness methods
The force range is from 5 grams to 200 kilograms, compatible with various hardness testing standards such as Brinell, Rockwell, and Vickers. The same device can meet various hardness testing needs, with comparable data and no need to switch calibration between multiple devices, reducing system errors.
4. AI automated batch detection
The system supports functions such as automatic movement of preset paths, autofocus, and automatic loading. Relying on artificial intelligence technology to simplify the professional analysis process, reduce the threshold for personnel operation, achieve integrated unmanned operation of detection, analysis, and output, and help upgrade the intelligence of detection work.
International authoritative certification, empowering industry upgrading with strength
At the recent International Conference on Engineering Failure Analysis, Naibo presented relevant failure analysis reports, and the data and analysis work involved were all completed based on the iSPSS-1000 system.
This report presents a complete analysis process for a typical failure case, demonstrating the outstanding capabilities of the equipment in precise traceability of crack sources, analysis of the correlation between hardness gradients and tissue changes, and other aspects.
Compared to traditional detection methods, iSPSS-1000 simplifies multi process operations into one-stop in-situ detection, significantly shortening the failure analysis cycle, improving data accuracy and correlation, and providing a new solution for industrial product failure traceability, process optimization, and quality upgrading. It is widely applicable in many fields such as mechanical manufacturing, aerospace, and rail transit.
If you need to know more technical parameters, please feel free to contact us.
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